Coil Storage Alternatives for Better Protection and Improved Workflow

In many industrial and manufacturing environments, coiled materials such as steel, aluminum, or wire are essential components. These heavy, cylindrical products require careful handling and storage to prevent damage, maintain safety, and ensure smooth operations. That’s where coil storage rack systems – specialized storage solutions designed to support, organize, and protect coiled inventory – come in.

Standard Floor Saddle Storage Isn’t Enough

Storing coils on the floor or in general-purpose racks can create challenges. Coils are prone to deformation, rolling hazards, and damage from improper stacking. Handling them without the right infrastructure increases the risk of product loss, workplace injuries, and inefficiencies in workflow. Even minor damage can lead to costly rework or replacement, making safe, durable storage a top priority for industrial facilities across every industry.

How Warehouse Coil Storage Works

Before and After Coil Storage

Heavy duty coil racks are engineered specifically for the unique shape and weight of coiled materials. Each rack is designed to cradle the coil, preventing deformation or collapse under its own weight. For facilities seeking an alternative to cradles or saddles, this type of racking offers superior versatility, capacity, safety, and inventory control. Coils are positioned upright or on their sides in dedicated slots, making them easy to identify and retrieve without the need for excessive manual handling. This not only protects workers from strain and injury, but keeps inventory organized and accessible.

By maximizing both ceiling and floor space, coil racking enables facilities to store more material in a smaller footprint; something that’s an important advantage when warehouse space is at a premium. The combination of durability, stability, and accessibility ensures that valuable inventory is protected – and day-to-day operations are streamlined.

Industries That Rely on Steel Coil Storage Solutions

Across several industries, coil storage rack systems reduce product damage, support workflow efficiency, and improve inventory management. Some of these industries include:

• Metal Fabrication and Steel Mills: Steel coils are heavy and bulky, requiring strong racks to maintain shape and safety.

• Aluminum and Copper Production: Lightweight yet valuable, these coils benefit from organized, high-density storage.

• Wire and Cable Manufacturers: Long lengths of coiled wire need careful handling to prevent tangling or kinks.

• Automotive and Machinery Components: Coiled materials for parts manufacturing must remain pristine and accessible.

Benefits Beyond Coil Safety

Investing in coil racking delivers benefits that extend well beyond protecting people and materials. Facilities experience faster, more efficient workflows thanks to organized storage layouts that allow workers to locate and retrieve coils quickly. Reduced manual handling not only saves labor time but also decreases the likelihood of injuries, creating a safer, more productive workspace.

Modular systems can be adjusted or expanded as operational needs evolve, giving them an advantage over traditional coil saddles. Built from heavy-duty materials, and designed for longevity, coil racks offer lasting value, withstanding years of repeated use in demanding industrial environments.

A Better Coil Storage Solution

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For any industrial facility managing coiled materials, a reliable storage solution is critical. Coil rack systems protect inventory and maximize industrial storage efficiency. When designed and implemented correctly, they also reduce employee risk and improve operational workflow and performance.

Dexco specializes in industrial storage solutions that combine safety, durability, and high-density design. Our systems are tailored to the unique requirements of heavy, cylindrical materials, helping manufacturers and distributors maintain a safe, organized, and productive facility.

With Dexco, businesses can protect their employees and their inventory, while optimizing warehouse operations for the long term.